SENIOR FLEXONICS LPE’S COMPLETE SERVICE EXTENDS TO INCLUDE ASSEMBLY, TESTING AND KITTING

Plant List

Senior Flexonics LPE operates out of two facilities, both in Lymington, Hampshire, UK. Our main site totals 92,000 sq ft and is located on Gosport Street. Our 29,000 sq ft North Unit is located on Gordleton Industrial Park.

Please find below an overview of our plant equipment across both sites:

CNC Turning

Machine Description	Control Type	Capabilities
Slant Turn 60N 4 mtr x3 M/C040,068,069	Fusion 640T	CNC Turning 4000mm Maximum Length 915mm Maximum Swing over carriage 630mm Dia Chuck 310mm Dia Through Headstock 4~500rpm Spindle Speed
Slant Turn 50N 3 mtr x2 M/C038,041	Fusion 640T	3000mm Maximum Length 805mm Maximum Swing over carriage 525mm Dia Chuck 1500rpm Spindle Speed 161 mm Dia Through Headstock Automatic Centring Steady Rest up to 260mm dia
Slant Turn 50N 2 mtr M/C039	Fusion 640T	2000mm Maximum Length 805mm Maximum Swing 500mm Dia Chuck 117mm Dia Through Headstock 1000rpm Max Spindle Speed Automatic Centring Steady Rest up to 260mm dia
Mazak Slant Turn Nexus 550 M M/C273	Matrix Nexus	3 Axis CNC Lathe with Driven tooling Maximum Length 3000mm Maximum Swing 1040mm Max through bore 275mm Spindle Speed 1600rpm Driven Tooling
Mazak Quick Turn Nexus 350 MY M/C96	640T Nexus	Mill/Turn Maximum Length 1500mm Maximum Swing 750mm Max through bore 102mm Spindle Speed 3300rpm Driven Tooling
Mazak Super Quick Slant 18M M/C024	Mazatrol T Plus	3 Axis CNC Lathe with Driven tooling 700mm Maximum Length 650mm Maximum Dia Spindle Bore 65mm CNC Milling & Turning
MAZAK QT 250MY M/C320	MAZATOL smoothG	3 Axis CNC Lathe with Driven tooling 500mm Maximum Length 380mm Maximum Dia Chuck Diameter 10″ Main Spindle Speed 4000RPM Mill Spindle Speed 5000RPM
MAZAK QT 300 M/C340	MAZATOL smoothG	3- AXIS CNC Lathe 1300mm Maximum Length 235mm Maximum Dia Chuck Diameter 10″ Spindle Speed 4000RPM
MAZAK QT Smart-300 x2 M/C337,M/C338	Matrix Nexus-2	3- AXIS CNC Lathe 1300mm Maximum Length 235mm Maximum Dia Chuck Diameter 10″ Spindle Speed 4000RPM
Doosan Puma 700LY M/C326	Fanuc 0iT CNC Control	4 Axis CNC Lathe with Driven tooling 3250mm Maximum Length 750mm Maximum Dia Swing over saddle 1000mm Chuck Diameter 10″ Mill Spindle Speed 5000RPM
Slant Turn 50N M/C098	Fusion 640T	3 Axis CNC Lathe 3000mm Maximum Length 805mm Maximum Swing 525mm Dia Chuck 161 mm Dia Through Headstock
Mazak Quick Turn Nexus 350 M M/C197	Matrix Nexus	3 Axis CNC Lathe with Driven tooling Maximum Length 1500mm Maximum Swing 750mm Max through bore 102mm Spindle Speed 3300rpm Driven Tooling
Mazak Quick Turn Nexus 450 M M/C198	Matrix Nexus	3 Axis CNC Lathe with Driven tooling Maximum Length 2000mm Maximum Swing 845mm Max through bore 185mm Spindle Speed 2000rpm Driven Tooling

Vertical Milling

Machine Description	Control Type	Capabilities
Mazak MTV-815 / 120	Fusion 640 M	Large Vertical Machining Centre X-axis – 3048mm Y-axis – 810mm Z-axis – 750mm 500mm dia 4th axis Max Table Load 3000KG BT50 Tool shank with 60 tool capacity magazine Full Renishaw Probing Functions Spindle Speed 6000rpm with 35 HP Spindle
Mazak MTV-655/80NR M/C102	Mazatrol 640M	CNC Milling Machine with 4th axis X-Axis – 2000mm Y-Axis – 650mm Z-Axis – 650mm Spindle Speed 6000 rpm Tool Capacity – 30 tools BT50 Maximum Table Load 2500kg
Mazak VTC 20C M/C009	M-Plus	CNC Milling Machine with 4th axis Full Renishaw Probing Functions X-axis – 1660mm Y-axis – 510mm Z-axis – 510mm 7000rpm Spindle Speed 48 Tool ATC
Mazak VTC 20B M/C008	M-Plus	CNC Milling Machine with 4th axis X-Axis 1120mm Y-Axis 510mm Z-Axis 640mm 7,000rpm Spindle Speed 250mm Dia NC Rotary Table 24 Tool Capacity Magazine BT40
Mazak Nexus VCN 510C M/C006	Fusion 640 M	CNC Milling Machine with 4th axis X-axis – 1050mm Y-axis – 510mm Z-axis – 510mm Full Renishaw Probing Functions 12000rpm Spindle Speed 30 Tool ATC
Matsuura MC-1000VG M/C028	Yasnac J 300M	CNC Milling Machine with 4th axis X axis 1000mm Y axis 510mm Z axis 635mm Spindle Speed 12,000rpm Tool capacity 30 BT40
Doosan Minx 750/50 M/C112	Fanuc Series 21i – MB Control	CNC Milling Machine with 4th axis X-axis – 1525 mm Y-axis – 762 mm Z-axis – 625 mm Spindle Speed – 6000rpm 40 Tools (BT50 Taper) Max table Load – 1500 kg
Dugard Eagle 850 M/113	Heidenhain iTNC 530 Control	CNC Milling Machine with 4th axis X-axis – 850mm Y-axis travel – 500mm Z-axis travel – 500mm Spindle Speed – 8,000rpm 24 Tools (BT40 Taper)
XYZ LPM Machine x2 M/C153,264		CNC Milling Machine with 4th axis X-axis – 785mm Y-axis – 470mm Z-axis – 530mm Spindle speed – 8,000rpm Tool magazine – 16
Mazak VMC 530C		CNC Milling Machine with 4th axis X-axis travel – 1080mm Y-axis travel – 530mm Z-axis travel – 510mm Max Spindle speed – 12000 rpm Through spindle high pressure coolant system, up to 70Bar Direct Linear Measuring System Resolution 0,0001 mm Tool Magazine – 30 tools, BT40 Renishaw Spindle Probing
MAZAK VCN 535 C L M/C342	MAZATOL smoothG	CNC Milling Machine with 4th axis X-axis Travel – 1050mm Y-axis Travel – 530mm Z-axis Travel – 710mm Spindle Speed – 8,000rpm Tools – 48 (BT50 Taper) Renishaw Probing
MAZAK VCN700D M/C341	MAZATOL smoothG	CNC Milling Machine with 4th axis X-axis Travel – 1530mm Y-axis Travel – 700mm Z-axis Travel – 850mm Spindle Speed – 7,000rpm Tools – 48 (BT50 Taper) Renishaw Probing
Mazak MTV-655/60N M/C100	Mazatrol 640M	CNC Milling Machine with 4th axis X axis – 1500mm Y axis – 650mm Z axis – 650mm Spindle Speed 6000RPM Tool capacity 60 tools BT50
CME BF 500 M/C095	Heidenhain TNC 530	4th Axis and Support Spindle X-Axis – 3000mm Y-Axis – 1200mm Z-Axis – 1000mm Dia NC Rotary Table 330mm Spindle Speed 4000 rpm 40 Tool Capacity Magazine
CME BF 04 M/C027	Heidenhain TNC 431	4th Axis and Support Spindle X-Axis 2500mm Y-Axis 1000mm Z-Axis 1000mm 3,000rpm Spindle Speed 12 Tool Capacity Magazine
CME FS 2 M/C063	Heidenhain iT NC 530	4th Axis and Support Spindle X-Axis 2000mm Y-Axis 1000mm Z-Axis 1500mm Spindle Speed – 4000RPM 30 Tool Capacity Magazine
CME BF 02 M/C026	Heidenhain TNC 430	4th Axis and Support Spindle X-Axis 1500mm Y-Axis 1000mm Z-Axis 1000mm 3,000rpm Spindle Speed 20 Tool Capacity Magazine DIN50
Hedelius BC 100 Magnum 2500 x2 M/C092&093	Heidenhain 530 I	CNC Milling Machine with 4th axis X-Axis 2500 mm Y-Axis 1000 mm Z-Axis 770 mm Spindle Speed 4500 rpm Tool Capacity 50 tools to ISO 50 Rotary Axis 420 mm

Horizontal Milling

Machine Description	Control Type	Capabilities
Matsuura Horizontal H-630 x4 M/C013,064,059,060	Matsuura G-Tech 16i (Fanuc)	Twin Pallet 630mm Square X-axis – 1050mm Y-axis – 920mm Z-axis – 870mm NC1 Tool Setting System Max Dia 1050mm 12000rpm Spindle Speed 60 Tool Magazine
Matsuura Horizontal H-Plus 405 x3 M/C099,119,158	G-Tech 30i Fanuc	Horizontal Milling Machine Centre 6 Pallet System Pallet size 500 x 500 X axis – 600mm Y axis – 600mm Z axis – 600mm Spindle Speed 15000 Tool capacity 120 at BT40
Matsuura HPlus-300 PC11 Horizontal M/C110	Matsuura G-Tech 30i Control	Horizontal Milling Machine Centre 11 Pallet System X-axis – 500mm X-axis – 500mm Y-axis – 500mm Z-axis – 500 mm Spindle Speed 15000 RPM Tool Capacity 120 (Expandable 240 tools) BT40 Taper

Integrex

Machine Description	Control Type	Capabilities
Integrex e 650H II M/C70	Mazatrol Matrix	5 axis multi-tasking machine 4000mm Maximum Length 950mm Maximum Swing over carriage 630mm Dia Chuck 70 bar high pressure coolant suitable for gun drilling 80 tool magazine with dedicated tuned boring bar changer
Integrex i-400 M/C339	Matrix Nexus-2	5 axis multi-tasking machine X axis 615mm y axis 252mm Z axis 1585mm 12000 Spindle Speed 12″ Chuck 72 Tool Capacity
Mazak Integrex 300-IV M/C101	Mazatrol Matrix	Spindle Speed 4000rpm Mill/Turn – 40 tools Max Dia 760 Chuck Dia 12″ X axis – 630mm Y axis – 230mm Z axis – 1585mm 12000RPM Rotary Tool Spindle
Mazak Integrex 400 Y x2 M/C33,36	Fusion 640 MT	1528mm Maximum Length 760mm Maximum Swing 3000rpm Max Spindle Speed (40hp) 6,000rpm Rotary Tool Spindle (20hp) 40 Tool Capacity Gun Drilling & Steady Facilities
Mazak Integrex 200 Y	Fusion 640 MT	Multi Tasking CNC Lathe 1018mm Max Length 660mm Max Swing 4000rpm Max Spindle Speed (40hp) 6000rpm Rotary Tool Spindle (20hp) 40 Tool Capacity Gun Drilling & Steady Facilities
Mazak Integrex 200 III	Fusion 640 MT	Multi Tasking CNC Lathe 1018mm Max Length 660mm Max Swing 4000rpm Max Spindle Speed (40hp) 6000rpm Rotary Tool Spindle (20hp) 40 Tool Capacity

Grinding

Machine Description	Control Type	Capabilities
DANOBAT HG-72-3000-B11 M/C295	MDM-300	Cylindrical Grinding Machine Max swing over table (dia) – 640mm Max length between fix centres – 3000mm Max diameter ground – 640mm Max grinding length – 3000mm Max weight of component – 1500kg Internal and external thread grinding. Internal bore grinding depth up to 1.1m MDM Danobat Absolute Measuring Unit for in- process measuring for different continuous and discontinuous surfaces, and post-process measuring for diameters, roundness measuring and cylindricity within the complete mechanical working range.
Studer S40 Grinder M/C097	GE Fanuc 16i-T	3 position turret wheel head 2 external and 1 internal Studer pictogramming and quickset Interchangeable internal spindles 1600 mm between centres External Dia 450mm max Internal Bores up to 500mm deep

5 Axis

Machine Description	Control Type	Capabilities
Matsuura MAM72-63V M/C159	G. Tech 30i Control	High Speed, 5 Axis, 6 Pallet System X,Y and Z Axes Rapids 50m/min / C Axes Rapids 50m/min X,Y and Z Axes Feedrates 50m/min / C Axes Feedrates 50m/min A Axis Rapid = 25m/min / A Axis Maximum Feedrate = 25m/min Axis movements: X 760mm, Y 845mm, Z 610mm Table Working Surface = 500 x 500mm Pallet Maximum Work Size = 630mm Diameter x 450mm High Maximum Table Loading Capacity – 350kg
Hermle C40U Dynamic M/C111	Heidenhain iTNC 530 Control	5 – Axis VMC X-axis – 850 mm Y-axis – 700 mm Z-axis – 500mm Spindle Speed – 18,000rpm Tool Capacity 38 HSK63 Tool holder Renishaw Probing
Hermle B300 5 Axis M/C170	Heidenhain iTNC 530 Control	5 – Axis VMC X-axis – 800mm Y-axis – 600mm Z-axis – 500mm Spindle speed – 15.000 rpm Tool magazine – 30 Renishaw Probing
Micron HEM 500U	Heidenhain TNC 530 Control	5 – Axis VMC 5-Axis simultaneously TNC 530 X-axis – 500mm X-axis – 500mm Y-axis – 450mm Spindle 20,000rpm
Mazak VTV-800/30 SR M/C272	Matrix 2 control	5 – Axis VMC X-axis travel – 3000mm Y-axis travel – 800mm Z-axis travel – 720mm High pressure coolant system Tool capacity 48 tools BT40 Renishaw Probing
Mazak VTV-800/30 SR	MAZAK Smooth 5X	5 – Axis VMC X-axis travel – 3000mm Y-axis travel – 800mm Z-axis travel – 720mm High pressure coolant system Tool capacity 155 tools BT40 Renishaw Probing